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    • In house mould making
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  • Saxon Way, Melbourn, Hertfordshire SG8 6DN
AV Engineering

AV Engineering

Plastic Thermoforming Specialists

  • Home
  • About Us
  • Services
    • Thermoforming
    • In house mould making
    • Plastic CNC machining
    • Prototyping
    • Fabrication and assembly
    • Quality Control
  • Industry examples
    • Aerospace
    • Automotive
    • Biotechnology
    • Energy
    • Medical
    • Plastic Packaging
    • Point of Sale
  • Materials
  • Case Studies
  • Environmental
  • Contact Us
Your vision exceeded

Your vision exceeded

From a one-off to multiple production runs, AV Engineering has it covered

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Over 50 years' experience in high definition thermoforming

Over 50 years' experience in high definition thermoforming

Delivering high quality products for a wide range of industries

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Team of experts ready to help with your project

Team of experts ready to help with your project

We provide help and guidance at every step of the production process

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What we do

We put our clients' needs at the core of our services, ensuring that each product achieves the desired result.

Thermoforming

At AV Engineering we specialise in manufacturing high definition, precise thermoformed products from sheet plastics.

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Plastic CNC machining

We offer a CNC machining and trimming facility on plastics using the most current 5-axis...

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In house mould making

AV Engineering’s in house mould making facility allows us to control the process from start...

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Prototyping

As a part of our high quality bespoke service, AV Engineering can machine block models...

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Fabrication and assembly

Our fabrication and assembly at AV Engineering is a value-added process, which includes fabrication from...

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Tell us about your project

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Geiss T10 vacuum forming machine

State-of-the-art vacuum forming at AV Engineering

News

At AV Engineering, we're always pushing the boundaries of what's possible. We're excited to announce...

Read More"State-of-the-art vacuum forming at AV Engineering"
resin dispensing machine

Investing in a new resin dispensing machine

News

At AV Engineering, we understand the importance of efficiency in every aspect of our operations....

Read More"Investing in a new resin dispensing machine"
assembly floor

AV Engineering revamps assembly floor for efficiency

News

At AV Engineering, we're constantly looking for ways to improve our processes and deliver the...

Read More"AV Engineering revamps assembly floor for efficiency"

Testimonials

Phil Townsend, Manufacturing Manager

We developed a great partnership with AV Engineering over the years and their efficiency is evident in all aspects of work that they do for us.

Phil Townsend, Manufacturing Manager

Adrian Church, Technical Manager

 AV Engineering has always been striving to improve our product and suggest innovative solutions to our production issues. Their team is a valued addition to our production and research departments.

Adrian Church, Technical Manager

Our Capabilities

  • Vacuum and pressure forming machines:
  • Maximum sheet size 1450 x 950 x 600mm
  • Sheet thicknesses from 0.25 to 10mm
  • 5 Axis CNC programmable machining:
  • Maximum sheet size 2000 x 2000 x 710mm
  • Horizontal sawing to 1000mm in width
  • Power presses to 70 tonnes
  • Plate welding to 700 x 400mm
  • Ultrasonic, hot gas and chemical welding
  • Assembly and packaging facilities
  • Electrical and mechanical testing
  • CAD/CAM facilities
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